High Temperature Hot Corrosion Resistance of Coated Stainless Steel at NaCl/NaSo4 Mixtures Environments

Abstract

In this study, Silicon and Aluminum with and without cerium were simultaneously codeposited by diffusion into austenitic stainless steel (AISI 316L) substrates, by a single-step packcementation process. Cyclic hot corrosion tests were conducted on coated and uncoated austenitic stainless steel alloy with 50wt.% NaCl+50wt.%Na2So4 deposits at 750C° for 120h at 10h cycle. The results show that the hot corrosion resistance of both coated stainless steels, was significantly improved as compared with the uncoated steels. The scale formed on coated stainless steel after oxidation in mixture environment was consisted of NiAl2O4, NiFe2O4 and NiCr2O4. Optical metallography (LOM) and X-ray diffraction (XRD) was used to characterize the resulting coating and cyclic hot corrosion structures